Natural Rubber
Natural Rubber (NR), derived from the latex of the rubber tree (Hevea brasiliensis), is a versatile elastomer used in various applications within commercial aviation. Known for its excellent elasticity, tear resistance, and ability to perform under a wide range of temperatures, natural rubber is crucial in sealing, vibration dampening, and hose applications in aircraft.
Background and Evolution
Natural rubber has been used for centuries, but its commercial use began in the early 19th century. The development of mass production techniques in the late 1800s enabled its widespread use in industrial and automotive applications. In aviation, natural rubber became vital during World War II, especially for producing tires, seals, and gaskets. Despite the emergence of synthetic rubbers, NR remains a key material in aerospace due to its unique combination of mechanical properties, particularly its high tensile strength and resilience.
How Natural Rubber (NR) Is Used
Natural rubber is used in various forms and applications within commercial aviation, including:
- Tires: NR is the primary material used in aircraft tires, where its excellent shock absorption, wear resistance, and high tensile strength are critical for handling the stresses of takeoff, landing, and taxiing.
- Seals and Gaskets: NR is used in the manufacture of seals and gaskets in applications where flexibility, tight sealing, and durability are important, such as in fuel systems and engine components.
- Hoses: NR is used in flexible hoses that convey liquids and gases in aircraft systems. Its ability to withstand pressure and vibration makes it ideal for fuel, hydraulic, and coolant lines.
- Vibration Dampening Components: NR is employed in vibration isolators and dampers in aircraft, helping reduce the transmission of vibrations from engines and other components to the aircraft's structure.
- Belts: NR is also used in aircraft engine belts, where its elasticity and durability help maintain functionality under high-stress conditions.
Why Natural Rubber (NR) Is Used
Natural rubber offers several key advantages in commercial aviation applications:
- Elasticity and Flexibility: NR is highly elastic, making it ideal for seals, gaskets, and vibration-dampening components that need to flex and return to their original shape under varying stress.
- Tensile Strength: NR exhibits excellent tensile strength, making it highly durable in applications subject to stretching, pressure, and mechanical stress, such as tires and hoses.
- Abrasion Resistance: NR’s resistance to wear and tear is particularly important in high-friction applications like tires and seals.
- Low Compression Set: NR retains its shape and resilience even after prolonged compression, which is crucial for sealing applications in fuel systems and engines.
- Environmental Compatibility: As a natural material, NR is biodegradable, which can be a benefit in terms of sustainability, especially for components exposed to environmental conditions.
Technical Specifications
Comparison to Alternative Materials
- Synthetic Rubber (SBR): While SBR offers good wear and aging resistance, NR has superior elasticity and tensile strength, making it better suited for applications requiring high flexibility and mechanical stress, like tires.
- Nitrile Rubber (NBR): NBR provides better resistance to oils and fuels, but NR outperforms it in elasticity, making it a better option for applications requiring flexibility and tear resistance.
- EPDM: While EPDM is more resistant to weathering and ozone, NR performs better in applications requiring high elasticity and resistance to abrasion, such as tires and vibration dampers.
- Fluorosilicone Rubber (FVMQ): Fluorosilicone is better for chemical resistance, but NR excels in terms of flexibility and tensile strength, making it more suitable for seals and vibration dampening.
Role in Modern Aviation
Natural rubber continues to be a vital material in the aviation industry, particularly for:
- Boeing 777: Natural rubber is used in the tires of the Boeing 777, where its ability to withstand the intense stress of takeoffs and landings is crucial.
- Airbus A320: NR is used for seals, gaskets, and vibration dampeners in the Airbus A320, ensuring reliable performance in a range of environmental conditions.
- General Aviation: NR is used in various general aviation aircraft, particularly in tires and vibration isolation components, where it provides the necessary durability and flexibility.
Environmental and Economic Considerations
- Production: Natural rubber is harvested from rubber trees, primarily in tropical countries like Thailand, Indonesia, and Malaysia. While the production of NR is renewable, it requires significant land and water resources, and the industry has faced concerns about deforestation and fair labor practices.
- Cost: NR tends to be more expensive than synthetic rubbers due to the labor-intensive harvesting process, but its superior mechanical properties justify its use in critical applications like aircraft tires.
- Recycling: While natural rubber is biodegradable, recycling is challenging due to its crosslinked structure, which makes it difficult to process once it has been used in applications like tires.
Future Trends
- Sustainability: Advances in rubber tree farming and harvesting techniques may help improve the sustainability of NR production, minimizing its environmental impact while meeting the growing demand for natural rubber.
- Improved Performance: Research into enhancing the properties of NR, such as improving its ozone resistance and durability at higher temperatures, may expand its use in more demanding aviation applications.
- Recycling: Increased focus on the recycling of natural rubber could lead to the development of more efficient processes, reducing its environmental footprint and enabling its reuse in other applications.
Summary
Natural Rubber (NR) remains an essential material in commercial aviation, providing outstanding elasticity, tensile strength, and abrasion resistance. It is used in critical applications such as aircraft tires, seals, hoses, and vibration dampeners. Despite its higher cost compared to synthetic rubbers, its superior mechanical properties make it invaluable in environments where flexibility and durability are paramount. As sustainability and performance continue to drive innovation, NR will remain a key component in the aerospace industry.
Property | Natural Rubber (NR) |
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Density | 0.92–0.94 g/cm³ |
Operating Range | -40°C to 70°C |
Hardness | 40–80 Shore A |
Tensile Strength | ~20–30 MPa |
Elongation at Break | ~300–800% |
Compression Set | Low, excellent resilience under pressure |
Chemical Resistance | Good (oils, fuels, and hydraulic fluids) |
Ozone Resistance | Fair (can degrade under prolonged exposure) |
Flammability | Meets FAR 25.853 standards |
Parts that are made of or use Natural Rubber
Part Number | Name | Alt Part Number | ATA Chapter | Cage Code | NSN | Rotable | Repair Stations | Suppliers |
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