Processes

Anodizing Enhances corrosion resistance, improves adhesion for paints and sealants, and increases surface hardness. Commonly used on aluminum parts.
Autophoretic Coating Chemically bonds paint or primer for corrosion protection.
Black Oxide Coating Adds mild corrosion resistance and reduces light reflection.
Blasting (Sand or Grit) Cleans and roughens surfaces for better coating adhesion.
Carburizing Hardens steel surfaces by infusing carbon, improving wear resistance.
Ceramic Coating Applies a ceramic-based protective layer to improve heat resistance, reduce friction, and provide insulation.
Chemical Conversion Coating Provides a corrosion-resistant layer on aluminum and magnesium surfaces while maintaining electrical conductivity. (e.g., Alodine, Chromate Conversion)
Chemical Vapor Deposition (CVD) Deposits thin, uniform coatings for high-temperature resistance.
Chromating Applies chromate conversion coating for corrosion protection and paint adhesion.
Cladding Bonds a protective metal layer for extreme corrosion and wear resistance.
Dip Coating Applies uniform protective layers, often polymers, for insulation or corrosion resistance.
Electrophoretic Deposition (E-coating ) A uniform coating process that enhances corrosion resistance and durability, commonly used on complex geometries.
Electroplating Deposits a layer of metal (e.g., chrome, nickel, cadmium) onto a part to provide corrosion resistance, wear resistance, and electrical conductivity.
Epoxy Coatings Provides strong adhesion, impact resistance, and chemical resistance, often used in primer layers.
Etching Prepares surfaces for bonding or coating by removing oxides and contaminants.
Fluoropolymer Coating Provides non-stick, chemical-resistant surfaces (e.g., Teflon).
Galvanizing Coats with zinc to prevent corrosion on steel parts.
Hard Coating Enhances surface hardness and scratch resistance (e.g., diamond-like carbon).
Hot-Dip Aluminizing Coats with aluminum for high-temperature oxidation resistance.
Ion Implantation Embeds ions to improve surface hardness and fatigue resistance.
Laser Cladding Fuses protective material onto surfaces for precision wear resistance.
Nickel-Boron Coating Used for wear resistance and improved hardness on critical moving components.
Nitriding Diffuses nitrogen into metal surfaces for enhanced wear and corrosion resistance.
Painting Adds protective and decorative layers, often with anti-corrosive primers.
Passivation Removes contaminants and improves corrosion resistance of stainless steel.
Phosphate Coating Used as a pre-treatment to improve paint adhesion and corrosion resistance.
Phosphating Forms a corrosion-resistant layer and improves paint adhesion.
Physical Vapor Deposition (PVD) Deposits thin, hard coatings (e.g., titanium nitride) for durability.
Polyurethane Coatings Applied as a topcoat to protect underlying layers from UV exposure, chemicals, and environmental wear.
Powder Coating Applies a dry powder that is heat-cured to create a durable, corrosion-resistant, and aesthetically pleasing finish.
Shot Peening Increases fatigue strength by inducing compressive stress on surfaces.
Silicone Coating Applied for heat resistance, waterproofing, and flexibility in high-temperature environments.
Sol-Gel Coating Forms thin, ceramic-like layers for heat and corrosion resistance.
Teflon (PTFE) Coating Provides a low-friction, non-stick, and chemically resistant surface for moving parts.
Thermal Spray Coating Uses high-temperature spraying techniques to apply protective coatings for wear resistance, corrosion protection, and thermal insulation. (e.g., Plasma Spray, HVOF, Arc Spray)
UV-Curable Coatings Fast-drying coatings that protect surfaces from UV damage and environmental exposure.
Vacuum Metallizing Deposits thin metal films for reflectivity or electrical conductivity.
Zinc-Nickel Coating A sacrificial coating that provides corrosion protection, particularly for steel components.

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